Chili Mac and Cheese Bake

When comfort food cravings hit, nothing satisfies quite like a hearty Chili Mac and Cheese Bake. This crowd-pleasing dish combines two beloved classics – chili and mac and cheese – into one irresistible casserole that’s perfect for family dinners or potlucks. Let me show you how to make this ultimate comfort food that’s sure to become a regular in your meal rotation.

Ingredients:

  • Main Ingredients:
    • 1 pound elbow macaroni
    • 1 pound ground beef (80/20)
    • 1 medium onion, diced
    • 2 cloves garlic, minced
    • 1 (15 oz) can kidney beans, drained and rinsed
    • 1 (14.5 oz) can diced tomatoes
    • 2 tablespoons chili powder
    • 1 teaspoon cumin
    • 3 cups shredded cheddar cheese, divided
    • 2 cups whole milk
    • 3 tablespoons butter
    • 3 tablespoons all-purpose flour
  • Optional Additions:
    • 1 diced bell pepper
    • 1 can corn, drained
    • Jalapeños for extra heat
    • Sour cream for serving
    • Green onions for garnish
  • Pro Tips:
    • Use block cheese and grate it yourself for better melting
    • For metric measurements: 1 pound = 450g
    • Ground turkey can substitute for beef
    • Gluten-free pasta and flour can be used for dietary restrictions

Step-by-Step Instructions:

  1. Prep Work (15 mins):
    • Preheat oven to 375°F (190°C)
    • Boil pasta until just al dente (1-2 minutes less than package directions)
    • Tip: Slightly undercook pasta as it will continue cooking in the oven
  2. Make the Chili (20 mins):
    • Brown ground beef in a large skillet over medium heat
    • Add onions and garlic when beef is halfway cooked
    • Stir in chili powder and cumin
    • Add tomatoes and beans
    • Tip: Break up meat finely while cooking for better texture
  3. Cheese Sauce (10 mins):
    • Melt butter in a saucepan over medium heat
    • Whisk in flour and cook for 1 minute
    • Gradually add milk, whisking constantly
    • Add 2 cups of cheese, stirring until melted
    • Warning: Keep whisking to prevent lumps
  4. Assembly and Baking (25 mins):
    • Combine pasta, chili, and cheese sauce in a large baking dish
    • Top with remaining cheese
    • Bake for 20-25 minutes until bubbly and golden

Key Details:

🕒 Total Time: 70 minutes (Prep: 25 mins | Cook: 45 mins)
🍽️ Servings: 8-10 people
🔥 Calories: ~450 per serving
⚙️ Equipment: Large pot, skillet, saucepan, 9×13 baking dish, whisk

Pro Tips & Variations:

Chili Mac and Cheese Bake

  • For extra creaminess, add 4 oz cream cheese to the sauce
  • Create a crispy top by adding breadcrumbs before baking
  • Make it spicier with diced chipotles in adobo
  • For meal prep, assemble everything but bake just before serving

Storage Instructions:

  • Refrigerate: Keeps for 3-4 days in an airtight container
  • Freeze: Up to 3 months in freezer-safe container
  • Reheat: Add a splash of milk when reheating to maintain creaminess

Frequently Asked Questions:

  • Can I make this ahead? Yes, assemble up to 24 hours in advance and bake when needed
  • Can I use different beans? Black or pinto beans work great
  • How do I prevent it from drying out? Don’t overbake and ensure pasta is properly coated with sauce
  • Can I make it vegetarian? Use plant-based ground meat and beans for protein

Chili Mac and Cheese Bake

A crowd-pleasing dish combining two beloved classics - chili and mac and cheese - into one irresistible casserole.
Prep Time 25 minutes
Cook Time 45 minutes
Total Time 1 hour 10 minutes
Servings 8 -10 servings
Calories 450 kcal

Ingredients
  

  • 1 pound elbow macaroni
  • 1 pound ground beef 80/20
  • 1 medium onion diced
  • 2 cloves garlic minced
  • 1 15 oz can kidney beans, drained and rinsed
  • 1 14.5 oz can diced tomatoes
  • 2 tablespoons chili powder
  • 1 teaspoon cumin
  • 3 cups shredded cheddar cheese divided
  • 2 cups whole milk
  • 3 tablespoons butter
  • 3 tablespoons all-purpose flour

Instructions
 

  • Preheat oven to 375°F (190°C). Boil pasta until just al dente (1-2 minutes less than package directions).
  • Brown ground beef in a large skillet over medium heat. Add onions and garlic when beef is halfway cooked. Stir in chili powder and cumin. Add tomatoes and beans.
  • Melt butter in a saucepan over medium heat. Whisk in flour and cook for 1 minute. Gradually add milk, whisking constantly. Add 2 cups of cheese, stirring until melted.
  • Combine pasta, chili, and cheese sauce in a large baking dish. Top with remaining cheese. Bake for 20-25 minutes until bubbly and golden.

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